Production

Production cycles and internal testing are carried out using state-of-the-art SMT (Surface Mount Technology) and PTH (Pin Through Hole) lines, supported by pick&place machines, wave soldering machines, reflow ovens, optical inspection systems (AOI), and assembly robots. The capacity of our plants reaches thousands of components per hour, combining high speed, accuracy, and an exceptionally short time-to-market. The manufacturing process fully complies with WEEE, RoHS, and REACH environmental and eco-friendly directives. At the end of the line, all products undergo rigorous testing via automatic test systems, generating individual test reports. Thanks to 12-meter-high automated vertical warehouses with a capacity equivalent to 1,000 sq m, an average of 80,000 pieces are always available in stock, ready for delivery. Integration with the ERP system ensures full product traceability.

 

DESIGN

  • SENECA has made significant investments in its laboratories to perform verification tests at every stage of the production process.
  • Programmable technologies: FPGA, PSoC, CPLD
  • The most advanced transmission and programming technologies: ASIC, DSP, MEMS, LVDS, VHDL…
  • Advanced design software: Electronic PCB CAD (PROTEL DXP), Prototyping (LPKF PROTOMAT 60), Electric CAD / Mechanic (AUTOCAD), 3D Modeling (CADMATIC)

 

PRODUCTION

  • Latest generation SMT (Surface Mounting Technology) Pick&Place lines
  • Robotic assembly
  • AOI (Automated Optical Inspection) systems
  • ATE (Automatic Test Equipment) systems
  • WEEE, RoHS, and REACH environmental compliance
  • Burn-in testing performed throughout the production process
  • High level of intrinsic immunity to electromagnetic interference
  • Flexible productivity of around a thousand pieces per hour
  • Reflow ovens
  • Wave soldering
  • In-house EMC testing laboratory
  • Global traceability
  • Fast production changeover

 

WAREHOUSE

  • Vertical lift system built to store bulky items
  • Over 12 meters in height
  • Large storage capacity (1,000 sq m warehouse)
  • Automatic, manual, or forklift tray extraction
  • Quick integration of barcode scanners for order identification, picking, and confirmation
  • Real-time connection with ERP systems assists the operator, ensuring maximum precision
  • Full batch traceability